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自动汽车点火线圈包胶绕线生产线

  • 更新时间:2018-3-17 15:26:52
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详细信息

 产品概述Product Overview

本生产线为点火线圈自动生产线,人工上料,机械手传送,自动将骨架上下料到包胶机及绕线机,采用人工摆盘,机械手传送并取放骨架;双轴包胶机包胶带;在骨架上绕线并固定线尾和线头;绕线完成后由机械手传送回摆盘位,人工再取下成品。

This production line custom- made for the ignition coils ,its process include placing the bobbins manually ,bobbins transferred by manipulator ,loading & unloading the bobbins to taping machine and winding machine automatically , taping by the two spindle of taping machine , winding and fixing wire tail and wire head , return back to the starting place and take off the completed coils manually.
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刚性连接的优势Vantage of inflexible connections
◆  节省人工,适用于单一机种大批量生产。

Saving labour cost. Suitable for high volume and single type of production.

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生产线特点Characteristics of production line

◆  设备核心标准件全部采用进口高品质元器件。

The Core standard parts are imported high-quality components.

◆  主体全部采用铸铁精密加工制作,整线重量1800KG保证设备稳定、高速、长期运行。

The main body of winding machine is made of cast iron. The whole machine’s weight is up to 1800KG, which ensures the stability of the equipment.

◆  设备的绕线主轴夹具采用快速更换结构,不需要拆卸螺丝即可更换机种。

 

Equipment with fast replacing fixture structure, which can be replaced without removing the screw.

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适用线圈Scope

各种长型点火线圈。

Various long strip shape ignition coils.

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点火线圈自动生产线工艺参数(人工摆盘+双轴包胶带+12轴绕线)

The craft parameter of automatic ignition coil production line 

 (Manual bobbins placing + two spindle taping +12 spindle winding)

 

 

型号Machine  model

点火线圈自动生产线

Ignition coil production line

上下料方式Loading/unloading method

人工摆盘+自动上下料+人工取出

Manual bobbin placing +automatic loading & unloading +manually take off the bobbins

骨架尺寸bobbin size

φ10mm~φ20mm

胶带宽度tape width

10mm~50mm

线径尺寸Wire diameter

0.1mm~0.6mm(其他线径更改配置)

0.1mm~0.6mmOther diameter should change configuration

线尾长度精度Accuracy of length tail wire

±0.25mm

生产周期Cycle time

4s/pc

XYZ精度XYZ axis accuracy

±0.02mm

主轴轴距

spindle distance of main axis

45mm

XYZ最高速度

XYZ axis maximum speed

1000mm/s

 

控制轴数

Number of spindles

12

12 Spindle

控制系统Control system

 

PLC+触摸屏

PLC+ touch screen

电源Electrical power

 

220V  3  50HZ

220V  3 phase   50HZ

功率Power

5KW

气源Air power

 

0.5MPa及以上

0.5MPa and above

机器尺寸Machine dimensions

 

3000LX1500DX1600Hmm

About 3000LX1500DX1600Hmm

机器重量Machine weight

 

1800kg

About 1800kg


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