产品概述Product Overview

本流水线为阀门线圈生产全自动流水线。整条生产流水线由Pin和Bobbin自动上料机，自动装配检测机，自动绕线机，自动点焊成型检测机5部分组成。整线采用转塔搬运方式与直线搬运方式相结合，具有自动化程度高，体积小，外观美观，维修维护方便，操作直观方便等特点。装配、点焊、成型、工位采用日本进口位移及压力传感器进行数据实时监控，并实现可视化管理，采用5个200W相素彩色相机对装配，点焊，成型品质进行过程检测控制，确保CPK达成1.33。

This fully automatic production line is custom-made for the valve coil. It compose of five parts include pin &bobbin automatic loading machine , automatic assembling detecting machine , automatic winding machine , automatic point-soldering forming detecting machine .it combines rotating plate transfer method and Straight line transfer method in one .featured with highly automation ,small size , good looking , easy repairing and maintaining ,easy operating .Using datamation controlling system , monitoring the data of assembling &point-soldering &forming process in real time through Japanese imported Displacement& pressure sensor .at the meanwhile ,fulfilled  visual management, adopted 5 piece of 200w color camera to detect and control the quality of assembling &point-soldering &forming to make sure CPK could up to 1.33.
───────────────────────────────────────

全自动流水线的优势Advantage of automatic assembly line

◆  节省人工，适用于单一机种大批量生产，一人可操作1条生产线。

Saving labour cost. Suitable for high volume and single type of production, one worker can operate the whole production line.

◆  数据化管理，所有数据可存储并输出，具有可追溯性。

Datamation controlling system , all data could be saved and outputted, and easy to track back.

◆  可视化管理，位移、力及测量数据均在人机界面，工业显示屏上实时显示。

Visual management, all data of displacement & power & measure are display over human-computer interface screen in real time.

─────────────────────────────────────── 

生产线特点Characteristics of production line 

◆  设备核心标准件均采用日本进口高品质元器件。

The Core standard parts are imported high-quality components.

◆  主体采用铸铁精密加工制作，单机重量800KG，高刚性机座保证设备高速运行的稳定性。

The main body of winding machine is made of cast iron. The whole machine’s weight is up to 800KG, which ensures the stability of the equipment.

◆  设备的绕线主轴夹具采用快速更换结构，不需要拆卸螺丝即可更换。

Equipment with fast replacing fixture structure, which can be replaced without removing the screw.

◆  整条流水线，实现自动上下料，实现无人化操作。 

The whole production line could loading &unloading automatically , which can be realize no labor operating.

───────────────────────────────────────

适用线圈Scope 

阀门线圈。

Valve coil。

───────────────────────────────────────  

阀门线圈全自动流水线工艺参数（自动上料+装配检测+绕线+点焊成型检测、输送带下料）

The craft parameter of  automatic valve coil production line 

(automatic loading +assembling &detecting +winding +point soldering &forming &detecting &conveyor belt unloading )