绕线机_自动绕线机_全自动绕线机_变压器绕线机_珠海市艾森科技有限公司

主营产品:绕线机,自动绕线机,全自动绕线机,变压器绕线机,绕线包胶一体机,工字电感绕线机,贴片电感绕线机,空心线圈绕线机等······

联系方式

全自动绕线机

您现在的位置:首页 > 产品信息 > 全自动绕线机

全自动端子组装绕线点焊流水线

  • 更新时间:2018-3-17 15:06:31
  • 浏览次数:
  • 在线咨询:

详细信息

产品概述Product Overview

本流水线为阀门线圈生产全自动流水线。整条生产流水线由Pin和Bobbin自动上料机,自动装配检测机,自动绕线机,自动点焊成型检测机5部分组成。整线采用转塔搬运方式与直线搬运方式相结合,具有自动化程度高,体积小,外观美观,维修维护方便,操作直观方便等特点。装配、点焊、成型、工位采用日本进口位移及压力传感器进行数据实时监控,并实现可视化管理,采用5个200W相素彩色相机对装配,点焊,成型品质进行过程检测控制,确保CPK达成1.33。

This fully automatic production line is custom-made for the valve coil. It compose of five parts include pin &bobbin automatic loading machine , automatic assembling detecting machine , automatic winding machine , automatic point-soldering forming detecting machine .it combines rotating plate transfer method and Straight line transfer method in one .featured with highly automation ,small size , good looking , easy repairing and maintaining ,easy operating .Using datamation controlling system , monitoring the data of assembling &point-soldering &forming process in real time through Japanese imported Displacement& pressure sensor .at the meanwhile ,fulfilled  visual management, adopted 5 piece of 200w color camera to detect and control the quality of assembling &point-soldering &forming to make sure CPK could up to 1.33.
───────────────────────────────────────

全自动流水线的优势Advantage of automatic assembly line

◆  节省人工,适用于单一机种大批量生产,一人可操作1条生产线。

Saving labour cost. Suitable for high volume and single type of production, one worker can operate the whole production line.

◆  数据化管理,所有数据可存储并输出,具有可追溯性。

Datamation controlling system , all data could be saved and outputted, and easy to track back.

◆  可视化管理,位移、力及测量数据均在人机界面,工业显示屏上实时显示。

Visual management, all data of displacement & power & measure are display over human-computer interface screen in real time.

─────────────────────────────────────── 

生产线特点Characteristics of production line 

 

◆  设备核心标准件均采用日本进口高品质元器件。

The Core standard parts are imported high-quality components.

◆  主体采用铸铁精密加工制作,单机重量800KG,高刚性机座保证设备高速运行的稳定性。

The main body of winding machine is made of cast iron. The whole machine’s weight is up to 800KG, which ensures the stability of the equipment.

◆  设备的绕线主轴夹具采用快速更换结构,不需要拆卸螺丝即可更换。

Equipment with fast replacing fixture structure, which can be replaced without removing the screw.

◆  整条流水线,实现自动上下料,实现无人化操作。 

The whole production line could loading &unloading automatically , which can be realize no labor operating.

───────────────────────────────────────

适用线圈Scope 

阀门线圈。

Valve coil。

───────────────────────────────────────  

 

阀门线圈全自动流水线工艺参数(自动上料+装配检测+绕线+点焊成型检测、输送带下料)

The craft parameter of  automatic valve coil production line 

(automatic loading +assembling &detecting +winding +point soldering &forming &detecting &conveyor belt unloading )

型号Machine  model

阀门线圈全自动流水线

The automatic valve coil production line

上下料方式Loading/unloading method

振动盘上料/输送带下料

Vibration plate loading / conveyor belt unloading

线径尺寸Wire diameter

Ø0.2mm

线尾长度精度Accuracy of length tail wire

±0.25mm

生产周期Cycle time

5s/pc

XYZ精度XYZ axis accuracy

±0.02mm

电阻焊Resistance soldering

全伺服控制、压力、位移监控、电极自动清洁

Servo motor control, pressure / Displacement monitoring ,automatic electrode cleaning

XYZ最高速度XYZ axis maximum speed

1000mm/s

 

控制轴数Number of spindles

 

12

12 Spindle

控制系统Control system

 

PLC+触摸屏

PLC+ touch screen

电源Electrical power

 

220V  3  50HZ

220V  3 phase   50HZ

功率Power

8KW

气源Air power

 

0.5MPa及以上

0.5MPa and above

机器尺寸Machine dimensions

 

6500LX1500DX1800Hmm

About 6500LX1500DX1800Hmm

机器重量Machine weight

 

2800kg

About 2800kg

 


下一篇:自动汽车点火线圈包胶绕线生产线 上一篇:全自动绕线包胶摆盘生产线(刚性连接)