产品概述Product Overview
本流水线为阀门线圈生产全自动流水线。整条生产流水线由Pin和Bobbin自动上料机,自动装配检测机,自动绕线机,自动点焊成型检测机5部分组成。整线采用转塔搬运方式与直线搬运方式相结合,具有自动化程度高,体积小,外观美观,维修维护方便,操作直观方便等特点。装配、点焊、成型、工位采用日本进口位移及压力传感器进行数据实时监控,并实现可视化管理,采用5个200W相素彩色相机对装配,点焊,成型品质进行过程检测控制,确保CPK达成1.33。
This fully automatic production line is custom-made for the valve coil. It compose of five parts include pin &bobbin automatic loading machine , automatic assembling detecting machine , automatic winding machine , automatic point-soldering forming detecting machine .it combines rotating plate transfer method and Straight line transfer method in one .featured with highly automation ,small size , good looking , easy repairing and maintaining ,easy operating .Using datamation controlling system , monitoring the data of assembling &point-soldering &forming process in real time through Japanese imported Displacement& pressure sensor .at the meanwhile ,fulfilled visual management, adopted 5 piece of 200w color camera to detect and control the quality of assembling &point-soldering &forming to make sure CPK could up to 1.33.
───────────────────────────────────────
全自动流水线的优势Advantage of automatic assembly line
◆ 节省人工,适用于单一机种大批量生产,一人可操作1条生产线。
Saving labour cost. Suitable for high volume and single type of production, one worker can operate the whole production line.
◆ 数据化管理,所有数据可存储并输出,具有可追溯性。
Datamation controlling system , all data could be saved and outputted, and easy to track back.
◆ 可视化管理,位移、力及测量数据均在人机界面,工业显示屏上实时显示。
Visual management, all data of displacement & power & measure are display over human-computer interface screen in real time.
───────────────────────────────────────
生产线特点Characteristics of production line
◆ 设备核心标准件均采用日本进口高品质元器件。
The Core standard parts are imported high-quality components.
◆ 主体采用铸铁精密加工制作,单机重量800KG,高刚性机座保证设备高速运行的稳定性。
The main body of winding machine is made of cast iron. The whole machine’s weight is up to 800KG, which ensures the stability of the equipment.
◆ 设备的绕线主轴夹具采用快速更换结构,不需要拆卸螺丝即可更换。
Equipment with fast replacing fixture structure, which can be replaced without removing the screw.
◆ 整条流水线,实现自动上下料,实现无人化操作。
The whole production line could loading &unloading automatically , which can be realize no labor operating.
───────────────────────────────────────
适用线圈Scope
阀门线圈。
Valve coil。
───────────────────────────────────────
阀门线圈全自动流水线工艺参数(自动上料+装配检测+绕线+点焊成型检测、输送带下料)
The craft parameter of automatic valve coil production line
(automatic loading +assembling &detecting +winding +point soldering &forming &detecting &conveyor belt unloading )
型号Machine model |
阀门线圈全自动流水线 The automatic valve coil production line |
上下料方式Loading/unloading method |
振动盘上料/输送带下料 Vibration plate loading / conveyor belt unloading |
线径尺寸Wire diameter |
Ø0.2mm |
线尾长度精度Accuracy of length tail wire |
±0.25mm |
生产周期Cycle time |
5s/pc |
XYZ精度XYZ axis accuracy |
±0.02mm |
电阻焊Resistance soldering |
全伺服控制、压力、位移监控、电极自动清洁 Servo motor control, pressure / Displacement monitoring ,automatic electrode cleaning |
XYZ最高速度XYZ axis maximum speed |
1000mm/s
|
控制轴数Number of spindles
|
12轴 12 Spindle |
控制系统Control system
|
PLC+触摸屏 PLC+ touch screen |
电源Electrical power
|
220V 3相 50HZ 220V 3 phase 50HZ |
功率Power |
8KW |
气源Air power
|
0.5MPa及以上 0.5MPa and above |
机器尺寸Machine dimensions
|
约6500(L)X1500(D)X1800(H)mm About 6500(L)X1500(D)X1800(H)mm |
机器重量Machine weight
|
约2800kg About 2800kg |