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全自动绕线包胶焊锡生产线(精益连接)

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详细信息

产品概述Product Overview

把多台自动绕线包胶一体机组成一条流水生产线。第一台机器通过振动盘自动上料,机器之间通过机械手刚性连接自动把前一工位的产品流向下一工位,使整个生产线按照同一个节拍时间生产。流水线适用于多绕组线圈的大批量、单一机种持续生产。

Integrating multi automatic winding taping machines to a production line. Shaking plate feeding for the first machine, coil products are transferred automatically to next station via inflexible mechanical hand. The entire production line is in accordance with a production cycle times. It is used to multi-winding coils, single type of machines for running production. 

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精益连接的优势The advantage of lean connection


  节省人工,适用于单一机种大批量生产,一人可操作2-3条生产线。

Saving labour cost. Suitable for high volume production by using single type of machines, one worker can operate 2~3 production lines.

  生产线可快速加装或减少绕线机(绕线机可独立生产)

 

The production line can add or reduce the number of winding machines (the winding machine can produce independently ).     

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适用线圈Using Scope

高频变压器、低频变压器、开关电源线圈等各种变压器。

High-frequency transformers, low frequency transformers, switching power
transformer coils and other.

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设备特点Equipment Features

  设备核心标准件全部采用进口高品质元器件

The core standard parts are imported high-quality components.

  主体全部采用铸铁精密加工制作,单机重量820KG保证设备稳定、高速、长期运行

The main body of winding machine is made of cast iron. The whole machine’s weight is up to 820KG, which ensures the stability of the equipment.

  设备的主轴夹具采用快速更换结构,不需要拆卸螺丝即可更换机种

Equipment with fast replacing fixture structure, which can be replaced without removing the screw.

  搭载艾森独创的多轴板式包胶结构,彻底解决市面上起绕绕不上、包偏等不良现象

Assembled by ASCEND’s original multi-axial taping structure, thoroughly solved the problems in the field like failure winding, taping deviating and so on.

  可安装200的大卷胶带,比现有胶带使用时间提高了3

200 meters of tape can be installed, triple using time than existent.

  可以多台绕线包胶一体机组成流水线,实现无人操作。

Integrating multi winding taping machine to a production line, no need labor operation.

 

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规格参数Specifications 

 

型号 Model

RA10004-BS

RB6908-BS/RA10008-BS

RB4512-BS

主轴数Number of spindles

4

8

12

主轴最高转速(rpm)

Max. spindle speed

10000

主轴间距(mm) Center distance

100

69/100

45

主轴伺服马达功率(w)

Spindle servo motor power

1000

骨架最大旋转直径(mm)

Max. bobbin rotating diameter

49

34

22

增加辅助下料结构时骨架最大旋转直径(mm) Max. rotating diameter for assembling accessorial upload structure

90

59

35

上下料方式Loading/unloading method

振动盘自动上料,机械手自动传送、下料Shaking plate feeding, mechanical hands transfer, unloading

控制系统Control system

可编程序控制器,支持多轴插补运算Programmable logic controller, support for multi-spindle interpolation operation

人机界面Man-machine interface

7寸彩色触摸屏7-Inch color touch screen

快速夹具接口内径(mm

Inside diameter of fast fixture

10

适用线径(mm)Applicable wire size

0.030.4(追加气动剪刀可达0.8)
0.03
0.4(Additional pneumatic scissors it can be up to 0.8)

XYZ轴移动距离(mm)

XYZ axis moving distance

X100   Y140   Z110

XYZ轴最高移动速度(mm/sec)
Max. XYZ axis moving speed

260

包胶宽度规格(mm)

Tape width

窄带包胶结构1-10

Narrow taping structure 1-10

标准包胶结构5-15

Standard taping structure 5-15

包胶带宽度变更时需要更换包胶夹具

Replacing the tape fixture as tape width changes

电源规格(v)
Electric power supply

AC 220V±10%50Hz/60Hz

功率(w)Power

自动上料机500 Automatic loading machine500 

绕线包胶机1500 winding and taping machine1500

气源规格(mpa) Air supply

0.50.7

设备外形尺寸(mm)

Device dimensions

自动上料机700(W) *1150(D)*1550(H)

绕线包胶机1000(W)*1150(D)*1550(H)

Automatic loading machine700(W) *1150(D)*1550(H)

winding and taping machine1000(W)*1150(D)*1550(H)

重量(kg)Weight

自动上料机82   Automatic loading machine82 

绕线包胶机820  winding and taping machine820

 


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